Multilayer Blown Film

 

7/5 LAYER BARRIER

The growing requirements of the packaging industry have driven the development of barrier films, from the early, simple PA/PE structures, to the introduction of EVOH and the use of both symmetrical and asymmetrical complex structures.

 

7 layer blown film line is equipped with state-of-the-art Cylindrical Spiral Die. Short polymer flow passages decrease residence time which is of great benefit when processing thermally sensitive materials, reduces polymer degradation and quick changeover of the materials.

 

7 layer blown film lines are customized based on films to be produced. 7 layer blown film lines are available with advanced automation features like gravimetric blending and dosing, extrusion Control, non-contact type IBC system, automatic thickness control (with non-contact capacitive sensor), fully automatic surface winder suitable for different applications. Integrated touch screen based supervisory process control is provided thus rendering it operator friendly.

Applications of 7 layer blown film

The range of applications include films for long shelf life packaging of edible oils, UHT milk, liquid and solid container liners, frozen food packaging, meat packaging, vacuum packaging, barrier thermoformable film for trays, cups and lid etc.

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5 LAYER POD

To meet specific needs, all-PE 5 layer co-extruded blown film line benefitted with down gauging, lower cost of final film, adaptability across applications enhances the ROI still further.

 

This 5 layer line while ensuring a thin skin layer of property polymers and a thick core layer of inexpensive materials, offers enough versatility for processors to produce films that comply to difficult industry demands with specifications that provide a competitive edge to its customers' business, both in terms of diverse film properties and of course at lower costs. The film capabilities with a 5 layer are significant when compared to a conventional 3-layer alternative. 

Five layer POD have quickly become the answer to achieve the desired optical properties, printability and sealability by balancing the characteristics of the new resins which are being made available in the raw materials market.

Optional Devices​

Gravimetric Dosing System, Extrusion Process Control, Air / Water Chiller, Corona Treater,

Bi-Metalic Screw & Barrel Set, Hydraulic Unloading, , Digital Web Aligner, Empty Shaft Loading system,

Hydraulic Unloading System, Main Panel Air Condition, Auto Thickness/Width Control, S wrap Cooling System etc.

TECHNICAL SPECIFICATION

  • Model Name:  Innoflex Three Layer CO-Extrusion Blown Film Plant

  • Material Used: LDPE, LLDPE, HDPE, PP, CO-POLYMER, EVA etc.

  • Output Range: 100 - 500 Kg/Hr (Depends On Extruder's Size)

  • Screw Diameter: 40/45/55/60/65/75/90 MM (Customized)

  • Screw L/D ratio: 30:1 (Customized)

  • Layflat Width: 1000 - 3000 MM

  • Thickness: 20 – 200 micron

Applications of 5 layer blown film

5 Layer POD lines are tailored for various application segments such as collation shrink films, lamination grade films, milk and water pouches, edible oils, courier bags and many more.

To meet specific needs, all-PE 5 layer co-extruded blown film line benefitted with down gauging, lower cost of final film, adaptability across applications enhances the ROI still further.

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3 LAYER blown film plant

The Innoflex Multilayer co-extrusion blown film lines are available in a wide range of configurations from Three layer Non IBC as well as IBC machines to produce variety of films.

With passion for innovation, we deliver value for our customers. With the Innoflex, we redefined the way our customers can achieve consistent high quality film, better output and best in class flexibility by providing customized machine configurations.

 

The lines are capable of producing different kinds of materials like LDPE/ LLDPE/ HDPE/ PP/ mLLDPE/ SEALANT POLYMERS/ ADDITIVES/ MASTERBATCHES etc. The machine combination helps to reduce the recipe cost by allowing the processor to run layer ratios upto 1:3:1. Three layer blown film line is equipped with state-of-the-art Cylindrical Spiral Die. Short polymer flow passages decrease residence time which is of great benefit when processing thermally sensitive materials, reduces polymer degradation and quick changeover of the materials.

Optional Devices​

Gravimetric Dosing System, Extrusion Process Control, Air / Water Chiller, Corona Treater,

Bi-Metalic Screw & Barrel Set, Hydraulic Unloading, , Digital Web Aligner, Empty Shaft Loading system,

Hydraulic Unloading System, Main Panel Air Condition, Auto Thickness/Width Control, S wrap Cooling System etc.​

TECHNICAL SPECIFICATION

  • Model Name:  Innoflex Three Layer CO-Extrusion Blown Film Plant

  • Material Used: LDPE, LLDPE, HDPE, PP, CO-POLYMER, EVA etc.

  • Output Range: 100 - 500 Kg/Hr (Depends On Extruder's Size)

  • Screw Diameter: 40/45/55/60/65/75/90 MM (Customized)

  • Screw L/D ratio: 30:1 (Customized)

  • Layflat Width: 1000 - 3000 MM

  • Thickness: 20 – 200 micron

Applications of 3 layer blown film

lamination grade films, liquid packaging films, high dart FFS resin sacks films, cereal packaging films, oil packaging films, pharma and medical grade films, pallet hooding shrink/stretch films, green house films, silage and mulch films and chemical / soap packaging films and many more.

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Adroit Extrusion